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Optimal ratio of bend channel in centrifugal compressor

WEN Suping, HU Xiaowen, LI Tingbin, ZHANG Yong, WANG Jun

《能源前沿（英文）》 2008年 第2卷 第4期   页码 381-385 doi: 10.1007/s11708-008-0084-4

摘要： A numerical investigation on the flow in a bend channel by coupling the impeller with the vaneless diffuser in a centrifugal compressor with different ratios (bend radius to bend channel width ) is presented. The jet-wake effect of the impeller outlet is considered and flow pattern in the bend channel and the performance of the centrifugal compressor stage are investigated. The results indicate that there is an optimal ratio for increasing the stage efficiency to the highest for a specific compressor stage. The change in ratio significantly affects the flow angle of the bend channel outlet. The prime reason for the total pressure loss in the bend channel is the wall friction in the bend channel.

关键词： specific compressor     different     centrifugal compressor     pressure     impeller    

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Damage mechanism and evaluation model of compressor impeller remanufacturing blanks: A review

Haiyang LU, Yanle LI, Fangyi LI, Xingyi ZHANG, Chuanwei ZHANG, Jiyu DU, Zhen LI, Xueju RAN, Jianfeng LI, Weiqiang WANG

《机械工程前沿（英文）》 2019年 第14卷 第4期   页码 402-411 doi: 10.1007/s11465-019-0548-8

摘要： The theoretical and technological achievements in the damage mechanism and evaluation model obtained through the national basic research program “Key Fundamental Scientific Problems on Mechanical Equipment Remanufacturing” are reviewed in this work. Large centrifugal compressor impeller blanks were used as the study object. The materials of the blanks were FV520B and KMN. The mechanism and evaluation model of ultra-high cycle fatigue, erosion wear, and corrosion damage were studied via theoretical calculation, finite element simulation, and experimentation. For ultra-high cycle fatigue damage, the characteristics of ultra-high cycle fatigue of the impeller material were clarified, and prediction models of ultra-high cycle fatigue strength were established. A residual life evaluation technique based on the “ - - ” (where was the nonlinear parameter, was the Vickers hardness, and was the fatigue life) double criterion method was proposed. For erosion wear, the flow field of gas-solid two-phase flow inside the impeller was simulated, and the erosion wear law was clarified. Two models for erosion rate and erosion depth calculation were established. For corrosion damage, the electrochemical and stress corrosion behaviors of the impeller material and welded joints in H S/CO environment were investigated. (critical stress intensity factor) and d /d (crack growth rate, where is the total crack length and is time) varied with H S concentration and temperature, and their variation laws were revealed. Through this research, the key scientific problems of the damage behavior and mechanism of remanufacturing objects in the multi-strength field and cross-scale were solved. The findings provide theoretical and evaluation model support for the analysis and evaluation of large centrifugal compressor impellers before remanufacturing.

关键词： remanufacturing     centrifugal compressor impeller     remanufacturing blank     damage mechanism     evaluation model    

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Centrifugal compressor blade optimization based on uniform design and genetic algorithms

SHU Xinwei, GU Chuangang, XIAO Jun, GAO Chuang

《能源前沿（英文）》 2008年 第2卷 第4期   页码 453-456 doi: 10.1007/s11708-008-0083-5

摘要： An optimization approach to centrifugal compressor blade design, incorporating uniform design method (UDM), computational fluid dynamics (CFD) analysis technique, regression analysis method and genetic algorithms (GA), is presented. UDM is employed to generate the geometric information of trial samples whose performance is evaluated by CFD technique. Then, function approximation of sample information is performed by regression analysis method. Finally, global optimization of the approximative function is obtained by genetic algorithms. Taking maximum isentropic efficiency as objective function, this optimization approach has been applied to the optimum design of a certain centrifugal compressor blades. The results, compared with those of the original one, show that isentropic efficiency of the optimized impeller has been improved which indicates the effectiveness of the proposed optimization approach.

关键词： information     computational     centrifugal compressor     regression analysis     CFD    

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Performance analysis of a centrifugal compressor with variable inlet guide vanes

XIAO Jun, GU Chuangang, SHU Xinwei, GAO Chuang

《能源前沿（英文）》 2007年 第1卷 第4期   页码 473-476 doi: 10.1007/s11708-007-0070-6

摘要： The flow in a centrifugal compressor stage with variable inlet guide vanes (VIGVs) is investigated by numerical simulation in this paper. Analysis of the performance curves and relative velocity vectograms indicates that performan

关键词： performance     numerical simulation     performan     centrifugal compressor    

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Discussion on back-to-back two-stage centrifugal compressor compact design techniques

Lei HUO, Huoxing LIU

《机械工程前沿（英文）》 2013年 第8卷 第4期   页码 390-400 doi: 10.1007/s11465-013-0278-2

摘要：

Design a small flow back-to-back two-stage centrifugal compressor in the aviation turbocharger, the compressor is compact structure, small axial length, light weighted. Stationary parts have a great influence on their overall performance decline. Therefore, the stationary part of the back-to-back two-stage centrifugal compressor should pay full attention to the diffuser, bend, return vane and volute design. Volute also impact downstream return vane, making the flow in circumferential direction is not uniformed, and several blade angle of attack is drastically changed in downstream of the volute with the airflow can not be rotated to required angle. Loading of high-pressure rotor blades change due to non-uniformed of flow in circumferential direction, which makes individual blade load distribution changed, and affected blade passage load decreased to reduce the capability of work, the tip low speed range increases.

关键词： back-to-back     two-stage     centrifugal compressor     design     Internal flow    

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Noise reduction for centrifugal fan with non-isometric forward-swept blade impeller

MA Jianfeng, QI Datong, MAO Yijun

《能源前沿（英文）》 2008年 第2卷 第4期   页码 433-437 doi: 10.1007/s11708-008-0082-6

摘要： To reduce the noise of the T9-19No.4A centrifugal fan, whose impeller has equidistant forward-swept blades, two new impellers with different blade spacing were designed and an experimental study was conducted. Both the fan’s aerodynamic performance and noise were measured when the two redesigned impellers were compared with the original ones. The test results are discussed in detail and the effect of the noise reduction method for a centrifugal fan using impellers with non-isometric forward-swept blades was analyzed, which can serve as a reference for researches on reduction of fan noise.

关键词： different     reference     aerodynamic performance     centrifugal     impeller    

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Cavitation in semi-open centrifugal impellers for a miniature pump

LUO Xianwu, LIU Shuhong, ZHANG Yao, XU Hongyuan

《能源前沿（英文）》 2008年 第2卷 第1期   页码 31-35 doi: 10.1007/s11708-008-0011-8

摘要： Cavitation in miniature pumps was investigated experimentally for two semi-open centrifugal impellers. Although both impellers had the same blade cross-section, one impeller had a two-dimensional blade, while the other had a leaned blade. The flows were also analyzed using a numerical model of the three-dimensional turbulent flow in the pumps near the peak efficiency point using the -? turbulence model and the VOF cavitation model. The average cavitation performance of each impeller was satisfactorily predicted by the numerical simulations. The results show that the miniature pumps have similar cavitation performances as an ordinary-size pump, with the cavitation performance of the semi-open impeller reduced by increased axial tip clearances. Also, both the hydraulic and cavitation performance of the semi-open impeller were improved by the leaned blade. The results also show that uniform flow upstream of the impeller inlet will improve the cavitation performance of a miniature pump.

关键词： cavitation performance     semi-open impeller     increased     two-dimensional     efficiency    

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Experiment and surge analysis of centrifugal two-stage turbocharging system

HE Yituan, MA Chaochen

《机械工程前沿（英文）》 2008年 第3卷 第4期   页码 365-368 doi: 10.1007/s11465-008-0073-7

摘要： To study a centrifugal two-stage turbocharging system’s surge and influencing factors, a special test bench was set up and the system surge test was performed. The test results indicate that the measured parameters such as air mass flow and rotation speed of a high pressure (HP) stage compressor can be converted into corrected parameters under a standard condition according to the Mach number similarity criterion, because the air flow in a HP stage compressor has entered the Reynolds number () auto-modeling range. Accordingly, the reasons leading to a two-stage turbocharging system’s surge can be analyzed according to the corrected mass flow characteristic maps and actual operating conditions of HP and low pressure (LP) stage compressors.

关键词： auto-modeling     compressor     Reynolds number     characteristic     standard condition    

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Investigation into the influence of diffuser stagger angles on the flow field and performance of a centrifugalcompressor

XI Guang, DING Haiping, YUAN Minjian, ZHANG Chunmei, ZHOU Li

《能源前沿（英文）》 2007年 第1卷 第3期   页码 290-294 doi: 10.1007/s11708-007-0041-7

摘要： The performance graphs of a centrifugal compressor under different diffuser stagger angles were measured, and the influence of different stagger angles of vanes on the stage performance as well as flow field was investigated numerically. The results show that the performance graph shifts when the diffuser stagger angle is altered; the influence of different stagger angles of vanes on the flow field inside the centrifugal compressor is great. Large scale vortices appear on the diffuser vane under larger incidence. An optimal diffuser stagger angle should exist at a specified flow rate to make the characteristic of the flow optimized. The incidence corresponding to the highest efficiency is not 0º at the design condition.

关键词： diffuser stagger     incidence     different stagger     flow     centrifugal compressor    

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Assessment of fatigue life of remanufactured impeller based on FEA

Lei XU,Huajun CAO,Hailong LIU,Yubo ZHANG

《机械工程前沿（英文）》 2016年 第11卷 第3期   页码 219-226 doi: 10.1007/s11465-016-0394-x

摘要：

Predicting the fatigue life of remanufactured centrifugal compressor impellers is a critical problem. In this paper, the S-N curve data were obtained by combining experimentation and theory deduction. The load spectrum was compiled by the rain-flow counting method based on the comprehensive consideration of the centrifugal force, residual stress, and aerodynamic loads in the repair region. A fatigue life simulation model was built, and fatigue life was analyzed based on the fatigue cumulative damage rule. Although incapable of providing a high-precision prediction, the simulation results were useful for the analysis of fatigue life impact factors and fatigue fracture areas. Results showed that the load amplitude greatly affected fatigue life, the impeller was protected from running at over-speed, and the predicted fatigue life was satisfied within the next service cycle safely at the rated speed.

关键词： remanufactured impeller     fatigue life     impeller failures     finite element analysis (FEA)    

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Recent progress in hydrodynamic characteristics research and application of annular centrifugal extractors

《化学科学与工程前沿（英文）》 2022年 第16卷 第6期   页码 854-873 doi: 10.1007/s11705-022-2156-0

摘要： The annular centrifugal extractor (ACE) integrates mixing and separation. It has been widely used in many industrial fields because of its low residence time, compact structure, and high mass transfer efficiency. Most of the literature has focused on flow instabilities, flow visualization, and computational fluid dynamics simulations. More recently, research on hydrodynamic behavior and structural optimization has received widespread attention. With the development of ACE technology, applications have been broadened into several new areas. Hence, this paper reviews research progress regarding ACE in terms of hydrodynamic characteristics and the structural improvements. The latest applications covering hydrometallurgy, nuclear fuel reprocessing, bio-extraction, catalytic reaction, and wastewater treatment are presented. We also evaluate future work in droplet breakup and coalescence mechanisms, structural improvements specific to different process requirements, scaling-up methods, and stability and reliability after scaling-up.

关键词： annular centrifugal extractor     hydrodynamic characteristics     structure optimization     the latest application    

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Mesoscale fabrication of a complex surface for integral impeller blades

Xibin WANG,Tianfeng ZHOU,Lijing XIE,Li JIAO,Zhibing LIU,Zhiqiang LIANG,Pei YAN

《机械工程前沿（英文）》 2017年 第12卷 第1期   页码 116-131 doi: 10.1007/s11465-017-0426-1

摘要：

Integral impeller is the most important component of a mini-engine. However, the machining of a mesoscale impeller with a complex integral surface is difficult because of its compact size and high accuracy requirement. A mesoscale component is usually manufactured by milling. However, a conventional milling tool cannot meet the machining requirements because of its size and stiffness. For the fabrication of a complex integral impeller, a micro-ball-end mill is designed in accordance with the non-instantaneous-pole envelope principle and manufactured by grinding based on the profile model of the helical groove and the mathematical model of the cutting edge curve. Subsequently, fractal theory is applied to characterize the surface quality of the integral impeller. The fractal theory-based characterization shows that the completed mesoscale integral impeller exhibits a favorable performance in terms of mechanical properties and morphological accuracy.

关键词： mesoscale fabrication     micro-milling tool     mesoscale milling     impeller blade    

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Application of high-turning bowed compressor stator to redesign of highly loaded fan stage

LI Shaobin, SU Jiexian, WANG Zhongqi

《能源前沿（英文）》 2008年 第2卷 第4期   页码 534-540 doi: 10.1007/s11708-008-0066-6

摘要： A redesign of a highly loaded fan stage by using high-turning bowed compressor stator was conducted. The original tandem stator was replaced by the highly loaded bowed stator which was applicable to highly subsonic flow conditions. 3D contouring technique and local modification of blade were applied to the design of the bowed blade in order to improve the aerodynamic performance and the matching of the rotor and stator blade rows. Performance curves at different rotating speeds and performances at different operating points for both the original fan stage and redesigned fan stage were obtained by numerical simulations. The results show that the highly loaded bowed stator can be used not only to improve the structure and the aerodynamic performances at various operating points of the compressor stage but also to provide high performances at off-design conditions. It is believed that the highly loaded bowed stator can advance the design of high-performance compressor.

关键词： off-design     different     numerical     contouring technique     high-performance compressor    

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circumferentially pre-swirling coming flow on the crossover and de-swirling cascade of a multistage centrifugalcompressor

WANG Qikun, CHEN Kangmin

《能源前沿（英文）》 2007年 第1卷 第4期   页码 435-440 doi: 10.1007/s11708-007-0063-5

摘要： Numerical investigation is implemented on aerodynamic performance inside the crossover and de-swirling cascade of a multistage centrifugal compressor. The emphasis is put on the aerodynamic performance influenced by the circumferent

关键词： aerodynamic     investigation     centrifugal     de-swirling     circumferent    

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Numerical simulation of three-dimensional turbulent flow in multistage axial compressor blade row

JIANG Jian, LIU Bo, WANG Yangang, NAN Xiangyi

《能源前沿（英文）》 2008年 第2卷 第3期   页码 320-325 doi: 10.1007/s11708-008-0041-2

摘要： Numerical simulation of three-dimensional turbulent flow in a multistage axial compressor blade row is conducted. A high resolution, third-order ENN scheme is adopted to catch the shockwave and simulate the turbulent flow correctly,

关键词： simulation     compressor     multistage     third-order     three-dimensional turbulent    

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标题 作者 时间 类型 操作

Optimal ratio of bend channel in centrifugal compressor

WEN Suping, HU Xiaowen, LI Tingbin, ZHANG Yong, WANG Jun

期刊论文

Damage mechanism and evaluation model of compressor impeller remanufacturing blanks: A review

Haiyang LU, Yanle LI, Fangyi LI, Xingyi ZHANG, Chuanwei ZHANG, Jiyu DU, Zhen LI, Xueju RAN, Jianfeng LI, Weiqiang WANG

期刊论文

Centrifugal compressor blade optimization based on uniform design and genetic algorithms

SHU Xinwei, GU Chuangang, XIAO Jun, GAO Chuang

期刊论文

Performance analysis of a centrifugal compressor with variable inlet guide vanes

XIAO Jun, GU Chuangang, SHU Xinwei, GAO Chuang

期刊论文

Discussion on back-to-back two-stage centrifugal compressor compact design techniques

Lei HUO, Huoxing LIU

期刊论文

Noise reduction for centrifugal fan with non-isometric forward-swept blade impeller

MA Jianfeng, QI Datong, MAO Yijun

期刊论文

Cavitation in semi-open centrifugal impellers for a miniature pump

LUO Xianwu, LIU Shuhong, ZHANG Yao, XU Hongyuan

期刊论文

Experiment and surge analysis of centrifugal two-stage turbocharging system

HE Yituan, MA Chaochen

期刊论文

Investigation into the influence of diffuser stagger angles on the flow field and performance of a centrifugalcompressor

XI Guang, DING Haiping, YUAN Minjian, ZHANG Chunmei, ZHOU Li

期刊论文

Assessment of fatigue life of remanufactured impeller based on FEA

Lei XU,Huajun CAO,Hailong LIU,Yubo ZHANG

期刊论文

Recent progress in hydrodynamic characteristics research and application of annular centrifugal extractors

期刊论文

Mesoscale fabrication of a complex surface for integral impeller blades

Xibin WANG,Tianfeng ZHOU,Lijing XIE,Li JIAO,Zhibing LIU,Zhiqiang LIANG,Pei YAN

期刊论文

Application of high-turning bowed compressor stator to redesign of highly loaded fan stage

LI Shaobin, SU Jiexian, WANG Zhongqi

期刊论文

circumferentially pre-swirling coming flow on the crossover and de-swirling cascade of a multistage centrifugalcompressor

WANG Qikun, CHEN Kangmin

期刊论文

Numerical simulation of three-dimensional turbulent flow in multistage axial compressor blade row

JIANG Jian, LIU Bo, WANG Yangang, NAN Xiangyi

期刊论文